Printed Antennas

Printed Antennas 2017-01-22T19:19:55+00:00

3D Printed Antennas

Conformal Printed Antenna

A new high volume process is available that lowers manufacturing costs for antennas used in mobile devices. The new process works with standard injection molded plastics – no special additives or coatings are required. Based on Aerosol Jet technology, the digital process prints conformal antennas using conductive nanoparticle silver inks. The printing process accurately controls the location, geometry and thickness of the deposit and produces a smooth mirror-like surface finish to insure optimum antenna performance. No plating or environmentally harmful materials are used in the process.

Mobile device antennas including LTE, NFC, GPS, Wifi, WLAN, and BT have been printed using the Aerosol Jet process and independently tested by a leading cell phone component supplier. Measured antenna performance is comparable to other production methods. The Aerosol Jet printing process is scalable – antennas can be printed on up to 4 cases simultaneously on a single machine. Machine throughput for a typical antenna pattern measuring ~300 mm2 averages 30,000 units per week.

Aerosol Jet Printing Process Highlight for Antenna

 

Dual Band Antenna printed with Aerosol Jet Direct Write process

  • Low cost – no plating, simplified logistics
  • Standard plastics – no additives or coating
  • Digital process– flexible, no hard tooling
  • Environment friendly – no harsh chemicals
  • Health Benefits – no exposure to Nickel
  • Scalable – prints up to 4 cases simultaneously
  • High Machine output – average 30,000 units/week
  • Antenna performance – comparable to other methods

The Aerosol Jet printer lower manufacturing costs for antennas used in mobile devices. The process works with standard injection molded plastics – no special additives or coatings are required. Based on Aerosol Jet technology, the digital process prints conformal antennas using conductive nanoparticle silver inks. The printing process accurately controls the location, geometry and thickness of the deposit and produces a smooth mirror-like surface finish to insure optimum antenna performance. No plating or environmentally harmful materials are used in the process.

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